Spray Dryer Market

Global Spray dryer Market Report: By Type (Rotary Atomizer, Nozzle Atomizer, Fluidized, Closed Loop, Centrifugal), By Drying Stage (Single Stage, Two Stage, Multi Stage), By Application (Food & Dairy, Pharmaceutical, Chemical, Others (Animal Feed), and Region (North America, Europe, Asia-Pacific, Latin America, Middle-East and Africa) Global Industry Analysis, Size, Share, Growth, Trends, Regional Analysis, Competitor Analysis and Forecast 2024-2032.

Machinery & Equipment | January 2024 | Report ID: EMR00514 | Pages: 301

Global Spray Dryer Market is predicted to reach approximately USD 8.42 billion by 2032, at a CAGR of 5.39% from 2024 to 2032.

A spray dryer is a crucial industrial equipment that facilitates the conversion of liquid or slurry substances into powder form through the process of atomization and drying. This technique finds extensive applications in sectors such as food and beverages, pharmaceuticals, chemicals, and ceramics, among others. The demand for spray dryers is primarily driven by the increasing need for efficient and cost-effective powder production, where the preservation of product properties and characteristics is essential.



Global Spray dryer report scope and segmentation.

Report Attribute


Estimated Market Value (2023)

USD 5.25 billion

Projected Market Value (2032)

USD 8.42 billion

Base Year


Forecast Years

2024 – 2032

Scope of the Report

Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment- Based on By Type, By Application, Drying Stage & Region.

Segments Covered

By Type, By Application, Drying Stage & By Region.

Forecast Units

Value (USD Billion or Million), and Volume (Units)

Quantitative Units

Revenue in USD million/billion and CAGR from 2023 to 2032.

Regions Covered

North America, Europe, Asia Pacific, Latin America, and Middle East & Africa.

Countries Covered

U.S., Canada, Mexico, U.K., Germany, France, Italy, Spain, China, India, Japan, South Korea, Brazil, Argentina, GCC Countries, and South Africa, among others.

Report Coverage

Market growth drivers, restraints, opportunities, Porter’s five forces analysis, PEST analysis, value chain analysis, regulatory landscape, market attractiveness analysis by segments and region, company market share analysis.

Delivery Format

Delivered as an attached PDF and Excel through email, according to the purchase option.


Global Spray dryer dynamics

The driver is the increasing demand for processed and convenience foods, prompting the food and beverage industry to extensively adopt spray drying technology for the production of powdered ingredients, flavourings, and nutritional supplements. The pharmaceutical sector also contributes significantly to the market dynamics, driven by the growing need for advanced drug formulations with improved bioavailability and stability.

Technological developments also have an effect on the market; for example, continuous research and development efforts aim to improve the sustainability and efficiency of spray drying procedures. The industry is undergoing a revolution thanks to innovations like automation and the integration of smart sensors, which allow manufacturers to reduce energy consumption and increase precision and control over their operations. As industries prioritise eco-friendly solutions, the ongoing pursuit of environmentally friendly practices and the adoption of sustainable technologies are emerging as critical influencers in the dynamics of the market.


Global Spray dryer drivers

  • Rising Demand for Processed Foods

One of the primary drivers of the global spray dryer market is the escalating demand for processed and convenience foods worldwide. The food and beverage industry extensively employs spray drying technology for converting liquid food concentrates into easily transportable and storable powdered forms. This not only enhances the shelf life of products but also facilitates efficient handling and distribution. As consumer preferences shift towards convenient and ready-to-use food products, the demand for spray dryers continues to grow, positioning the market for sustained expansion.

  • Technological Advancements and Automation

The market is significantly driven by the ongoing evolution of spray drying technology brought about by automation and technological advancements. In order to provide real-time monitoring, precise control, and enhanced operational efficiency, manufacturers are incorporating automation solutions, control systems, and smart sensors into spray drying processes. This improves product consistency and quality while also consuming less energy. As a result of the adoption of cutting-edge technologies and the search for novel ways to solve environmental issues and boost overall process efficiency, the spray dryer market is expanding.



  • High Initial Investment Costs

The high initial cost of spray drying system setup and installation is a significant barrier to the market for spray dryers. High capital expenditures are a result of these systems' complexity as well as the requirement for automation, cutting-edge technologies, and quality control procedures. These up-front expenses could be difficult for small and medium-sized businesses to afford, which would restrict their ability to use spray drying technology. One obstacle is the high cost of entry into this market, especially for companies with limited resources.

  • Energy Consumption and Environmental Concerns

Energy consumption remains a critical restraint for the spray dryer market. The process involves the atomization of liquid feed into droplets and subsequent drying, requiring substantial energy inputs. High energy consumption not only contributes to operational costs but also raises environmental concerns related to carbon emissions. As sustainability becomes a key focus for industries, addressing the energy efficiency of spray drying processes is essential. Manufacturers are under increasing pressure to develop solutions that minimize environmental impact while maintaining cost-effectiveness.



  • Health and Wellness Trends

The market for spray dryers has a lot of potential because of the increased emphasis on health and wellness around the world. Demand for nutritious and useful ingredients in food and pharmaceutical products is rising as consumers grow more health-conscious. In line with current health and wellness trends, spray drying makes it easier to incorporate vitamins, probiotics, and other bioactive ingredients into powdered formulations. Manufacturers can take advantage of this by creating cutting-edge goods that satisfy consumers' changing dietary and lifestyle preferences.


Segment Overview

  • By Type

The market for spray dryers is complex, with many different segments serving various industrial requirements. The atomization methods market is divided into different categories. Rotating discs are used in rotary atomizers to disperse droplets, providing a range of droplet sizes for use in chemical, pharmaceutical, and food applications. Nozzle atomizers are used in the chemical and pharmaceutical industries because they provide accurate control over droplet size. For better heat transfer, fluidized spray dryers employ a fluidized bed, making them appropriate for granulation in goods like instant coffee. Spray dryers with closed loops are made to be environmentally friendly. They recycle drying gases in order to comply with strict regulations. Large-scale industrial settings use centrifugal spray dryers, which are powered by centrifugal force and have a high capacity.

  • By Drying Stages

In terms of drying stages, the market offers single-stage spray dryers, suitable for straightforward drying needs. Two-stage spray dryers provide more control over temperature and residence time, ideal for sensitive products. Multi-stage spray dryers offer flexibility for complex processes and specific product formulations. These drying stage categories address varying requirements in the drying process, catering to a range of product characteristics.

  • By Application  

Application-based segmentation reflects the industries leveraging spray drying technology. In the food and dairy sector, spray dryers preserve nutritional content and flavor in products like milk powder and coffee. The pharmaceutical industry utilizes the technology for drug formulation, ensuring precise particle control for improved delivery. The chemical industry benefits from spray drying in producing catalysts and specialty products. Additionally, spray dryers play a role in animal feed production, creating stable and enriched feed powders. These application segments showcase the versatility of spray drying technology across diverse industries, addressing specific production needs. In essence, the spray dryer market's segmentation strategy allows for a nuanced understanding of the technology's varied applications, enabling manufacturers to tailor solutions to specific industrial requirements.


Global Spray dryer Overview by Region

North America, with its robust food and pharmaceutical industries, stands as a prominent market driver. The region's commitment to technological innovation and stringent quality standards fosters the adoption of advanced spray drying solutions. Europe follows suit, with a strong presence in the pharmaceutical sector and a growing emphasis on sustainable manufacturing practices, propelling the demand for efficient spray drying technologies.

Due to the region's rapid industrialization, urbanisation, and rising demand for processed foods from consumers, Asia-Pacific is emerging as a key growth area. Spray drying is widely used in a variety of industries, including food and chemicals, in nations like China and India. The growing pharmaceutical industry in the area supports market expansion. Untapped potential exists in Latin America, the Middle East, and Africa due to economic growth and increased investments in the production of food and pharmaceuticals. However, factors like infrastructure development, legal frameworks, and technological awareness affect market growth in these areas.



Global Spray dryer market competitive landscape

Leading companies such as GEA Group AG, SPX FLOW, and Dedert Corporation are actively involved in the development of advanced spray drying technologies and systems. These companies emphasize continuous research and development to enhance the efficiency, automation, and sustainability of their products, addressing the evolving needs of diverse industries.

Collaborations and partnerships play a crucial role in the competitive strategies of market players. Companies often engage in strategic alliances with research institutions and universities to leverage expertise and stay at the forefront of technological advancements. Additionally, partnerships with end-user industries enable manufacturers to tailor their solutions to specific application requirements, strengthening their market presence.


Global Spray dryer Recent Developments

  • Feb 2023, EUROAPI has unveiled the introduction of a state-of-the-art spray dryer at its Research and Development facility in Haverhill, United Kingdom. This initiative aims to bolster the company's capabilities in advancing and expanding pharmaceutical processes for its clients in the Contract and Development Manufacturing Organization (CDMO) sector. The recently introduced spray dryer will be at the disposal of projects involving chemical and biochemical synthesis conducted across EUROAPI's various sites in France, Germany, Italy, and Hungary.
  • April 2023, RELCO, a Koch Separation Solutions subsidiary, has introduced the Parvus pilot spray dryer tailored for various food applications. This system comes in two variants: the Parvus Nomad, a single-stage dryer ideal for trial batches and smaller production volumes (up to 10 kg or 22 lb of water evaporation), and the Parvus Multi-Stage dryer, featuring a broad design to accommodate larger production volumes (up to 25 kg or 55 lb of water evaporation). The pilot spray dryer is designed to provide customers with complete flexibility for initial testing and future scalability. It also has the capability to seamlessly integrate with other pilot technologies, generating valuable data for comprehensive full-scale planning.  


Scope of global Spray dryer report

Global Spray dryer report segmentation



By Type  

  • Rotary Atomizer
  • Nozzle Atomizer
  • Fluidized
  • Closed Loop
  • Centrifugal

By Drying Stage

  • Single Stage
  • Two Stage
  • Multi Stage

By Application

  • Food & Dairy
  • Pharmaceutical
  • Chemical
  • Others (Animal Feed)

By Geography

  • North America (USA, and Canada)
  • Europe (UK, Germany, France, Italy, Spain, Russia and Rest of Europe)
  • Asia Pacific (Japan, China, India, Australia, Southeast Asia and Rest of Asia Pacific)
  • Latin America (Brazil, Mexico, and Rest of Latin America)
  • Middle East & Africa (South Africa, GCC, and Rest of Middle East & Africa)

Customization Scope

  • Available upon request


  • Available upon request


Objectives of the Study

The objectives of the study are summarized in 5 stages. They are as mentioned below:

  • Global Spray dryer size and forecast: To identify and estimate the market size for global Spray dryer market segmented by Type, By Application, Drying Stage and by region. Also, to understand the consumption/ demand created by consumers between 2024 and 2032.
  • Market Landscape and Trends: To identify and infer the drivers, restraints, opportunities, and challenges for global Spray dryer
  • Market Influencing Factors: To find out the factors which are affecting the market of global Spray dryer among consumers.
  • Company Profiling: To provide a detailed insight into the major companies operating in the market. The profiling will include the financial health of the company's past 2-3 years with segmental and regional revenue breakup, product offering, recent developments, SWOT analysis, and key strategies.

Research Methodology

Our research methodology has always been the key differentiating reason which sets us apart in comparison from the competing organizations in the industry. Our organization believes in consistency along with quality and establishing a new level with every new report we generate; our methods are acclaimed and the data/information inside the report is coveted. Our research methodology involves a combination of primary and secondary research methods. Data procurement is one of the most extensive stages in our research process. Our organization helps in assisting the clients to find the opportunities by examining the market across the globe coupled with providing economic statistics for each and every region.  The reports generated and published are based on primary & secondary research. In secondary research, we gather data for global Market through white papers, case studies, blogs, reference customers, news, articles, press releases, white papers, and research studies. We also have our paid data applications which includes hoovers, Bloomberg business week, Avention, and others.

Data Collection

Data collection is the process of gathering, measuring, and analyzing accurate and relevant data from a variety of sources to analyze market and forecast trends. Raw market data is obtained on a broad front. Data is continuously extracted and filtered to ensure only validated and authenticated sources are considered. Data is mined from a varied host of sources including secondary and primary sources.

Primary Research

After the secondary research process, we initiate the primary research phase in which we interact with companies operating within the market space. We interact with related industries to understand the factors that can drive or hamper a market. Exhaustive primary interviews are conducted. Various sources from both the supply and demand sides are interviewed to obtain qualitative and quantitative information for a report which includes suppliers, product providers, domain experts, CEOs, vice presidents, marketing & sales directors, Type & innovation directors, and related key executives from various key companies to ensure a holistic and unbiased picture of the market. 

Secondary Research

A secondary research process is conducted to identify and collect information useful for the extensive, technical, market-oriented, and comprehensive study of the market. Secondary sources include published market studies, competitive information, white papers, analyst reports, government agencies, industry and trade associations, media sources, chambers of commerce, newsletters, trade publications, magazines, Bloomberg BusinessWeek, Factiva, D&B, annual reports, company house documents, investor presentations, articles, journals, blogs, and SEC filings of companies, newspapers, and so on. We have assigned weights to these parameters and quantified their market impacts using the weighted average analysis to derive the expected market growth rate.

Top-Down Approach & Bottom-Up Approach

In the top – down approach, the Global Batteries for Solar Energy Storage Market was further divided into various segments on the basis of the percentage share of each segment. This approach helped in arriving at the market size of each segment globally. The segments market size was further broken down in the regional market size of each segment and sub-segments. The sub-segments were further broken down to country level market. The market size arrived using this approach was then crosschecked with the market size arrived by using bottom-up approach.

In the bottom-up approach, we arrived at the country market size by identifying the revenues and market shares of the key market players. The country market sizes then were added up to arrive at regional market size of the decorated apparel, which eventually added up to arrive at global market size.

This is one of the most reliable methods as the information is directly obtained from the key players in the market and is based on the primary interviews from the key opinion leaders associated with the firms considered in the research. Furthermore, the data obtained from the company sources and the primary respondents was validated through secondary sources including government publications and Bloomberg.

Market Analysis & size Estimation

Post the data mining stage, we gather our findings and analyze them, filtering out relevant insights. These are evaluated across research teams and industry experts. All this data is collected and evaluated by our analysts. The key players in the industry or markets are identified through extensive primary and secondary research. All percentage share splits, and breakdowns have been determined using secondary sources and verified through primary sources. The market size, in terms of value and volume, is determined through primary and secondary research processes, and forecasting models including the time series model, econometric model, judgmental forecasting model, the Delphi method, among Flywheel Energy Storage. Gathered information for market analysis, competitive landscape, growth trends, product development, and pricing trends is fed into the model and analyzed simultaneously.

Quality Checking & Final Review

The analysis done by the research team is further reviewed to check for the accuracy of the data provided to ensure the clients’ requirements. This approach provides essential checks and balances which facilitate the production of quality data. This Type of revision was done in two phases for the authenticity of the data and negligible errors in the report. After quality checking, the report is reviewed to look after the presentation, Type and to recheck if all the requirements of the clients were addressed.

Frequently Asked Questions

Global Spray dryer forecast period is 2024 - 2032.
According to global Spray dryer research, the market is expected to grow at a CAGR of ~ 5.39% over the next eight years.
The possible segments in global Spray dryer are based on by Type, By Application, Drying Stage & by region.
The expected market size for Global Spray dryer is USD 5.25 billion in 2023.
The major players in the market are Tetra Pak Group (Switzerland), Buchi Labortecknik AG (Switzerland), Larsson Starch Technology AB (Sweden), Yamato Scientific America (U.S.), Swenson Technology, Inc (U.S.), Dedert Corporation (U.S.), SPX FLOW (U.S.), Advanced Drying System (U.S.), GEA Group Aktiengesellschaft (Germany) and European SprayDry Technologies (U.K.).