Aircraft MRO Market

Aircraft MRO Market Size, Share, Trends, Growth, and Industry Analysis, By Organization Type (Airline/Operator MRO, Independent MRO and Original Equipment Manufacturer (OEM)), Service Type (Engine Overhaul, Airframe Maintenance, Modification, Line Maintenance and Components), By Aircraft Type (Narrow-body, Wide-body, Regional Jet and Others) and Forecast 2032.

Aerospace & Defence | April 2024 | Report ID: EMR00736 | Pages: 254

Global Aircraft MRO market is predicted to reach approximately USD 115.20 billion by 2032, at a CAGR of 6.70% from 2024 to 2032.


Aircraft MRO includes wide range of services, including regular maintenance checks, component repairs, and major overhauls, all aimed at keeping aircraft in optimal condition. The market is driven by the continual need for airlines and aircraft operators to comply with strict safety regulations, maintain high levels of operational reliability, and extend the lifespan of their fleets. With the global aviation industry experiencing growth and technological advancements, the demand for MRO services is expected to increase significantly in the coming years.

The Aircraft MRO (Maintenance, Repair, and Overhaul) market has several major participants, including companies that offer maintenance services (MRO service providers), manufacturers of aircraft (OEMs), and independent maintenance providers.

The growth of air fleets, aging aircraft, and the use of new technologies (like predictive maintenance and digitalization) are changing the market landscape, creating opportunities for expansion and innovation. However, there are also challenges to consider, such as rising costs of operation, a shortage of skilled workers, and complex regulations.


Global Aircraft MRO report scope and segmentation.

Report Attribute


Estimated Market Value (2023)

USD 64.26 Billion

Projected Market Value (2032)

USD 115.20 Billion

Base Year


Forecast Years

2024 – 2032

Scope of the Report

Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment- Based on By Service Type, By Aircraft Type, By Organization Type, & Region.

Segments Covered

By Service Type, By Aircraft Type, By Organization Type, & By Region.

Forecast Units

Value (USD Million or Billion), and Volume (Units)

Quantitative Units

Revenue in USD million/billion and CAGR from 2024 to 2032.

Regions Covered

North America, Europe, Asia Pacific, Latin America, and Middle East & Africa.

Countries Covered

U.S., Canada, Mexico, U.K., Germany, France, Italy, Spain, China, India, Japan, South Korea, Brazil, Argentina, GCC Countries, and South Africa, among others.

Report Coverage

Market growth drivers, restraints, opportunities, Porter’s five forces analysis, PEST analysis, value chain analysis, regulatory landscape, market attractiveness analysis by segments and region, company market share analysis.

Delivery Format

Delivered as an attached PDF and Excel through email, according to the purchase option.


Global Aircraft MRO dynamics

As air travel surges, global airlines are expanding their aircraft fleets, fuelling the need for Maintenance, Repair, and Overhaul (MRO) services to maintain and repair these growing fleets. Technological innovations, like predictive maintenance and digitalization, are transforming the MRO industry, allowing for more efficient and cost-effective maintenance techniques.

The increasing complexity of aircraft systems requires specialized skills, driving up the demand for qualified labor in the MRO sector. Stringent regulations imposed by aviation authorities mandate compliance with safety standards and maintenance protocols, further increasing the demand for MRO services to ensure aircraft safety and airworthiness.

Furthermore, the trend towards outsourcing maintenance activities to third-party service providers is gaining traction among airlines seeking to reduce costs and focus on their core operations. However, challenges such as fluctuating fuel prices, geopolitical tensions, and the impact of global events like the COVID-19 pandemic can disrupt airline operations and influence MRO spending patterns.


Global Aircraft MRO drivers

  • Growing Global Fleet Size

As the world's appetite for air travel grows, airlines are buying more planes. This, in turn, creates a greater need for aircraft maintenance, repair, and overhaul (MRO) services. This trend is especially noticeable in developing countries, where more people can afford to fly and cities are expanding, leading to increased air travel demand. This means more potential customers for MRO companies. Also, as new planes come out with cutting-edge technology, they need special maintenance skills, which further increases the demand for MRO services.

  • Technological Advancements

Technological innovations are reshaping the landscape of the aircraft MRO market, offering opportunities for improved efficiency and cost-effectiveness. Advancements such as predictive maintenance, augmented reality, and digitalization enable MRO providers to anticipate and address maintenance issues before they lead to operational disruptions. Predictive maintenance, for example, uses data analytics and sensors to monitor aircraft components in real-time, allowing for proactive maintenance scheduling and reducing downtime.

Augmented reality applications facilitate remote troubleshooting and training, enhancing the effectiveness of MRO operations. Furthermore, digitalization streamlines processes such as inventory management and work order tracking, improving overall operational efficiency.



  • Skilled Labor Shortages

Aircraft maintenance and repair (MRO) companies struggle to find enough skilled workers, especially technicians and engineers with specialized knowledge. As the need for MRO services grows, the industry needs more qualified people to do maintenance work well. However, there is a shortage of skilled workers in the industry because of things like an aging workforce, a lack of training programs, and competition from other businesses. This shortage not only makes it harder for MRO companies to meet growing demand, but it also drives up labor costs and could lead to quality problems if maintenance tasks are not performed by properly trained staff.

  • Regulatory Complexity

The aircraft MRO market is subject to stringent regulatory requirements imposed by aviation authorities worldwide. Compliance with safety standards and maintenance regulations is essential to ensure the airworthiness of aircraft and the safety of passengers and crew. However, navigating the complex regulatory landscape can pose challenges for MRO providers, particularly smaller companies or those operating in multiple jurisdictions. Compliance costs, administrative burdens, and the need for continuous monitoring of regulatory changes add complexity to MRO operations and can constrain market growth. Additionally, regulatory uncertainties or changes in requirements may impact MRO planning and investment decisions, leading to disruptions or delays in service delivery.



  • Adoption of New Technologies

Modern aircraft maintenance (MRO) welcomes substantial growth and innovation due to the integration of advanced technologies. These technologies, including predictive maintenance, data analytics, and artificial intelligence, empower MRO teams to make informed decisions based on data rather than reactive approaches. Predictive maintenance, for instance, leverages data analysis and machine learning to anticipate equipment failures and streamline maintenance schedules, minimizing aircraft downtime and enhancing reliability.

Similarly, the integration of artificial intelligence and automation technologies can streamline MRO processes, enhance productivity, and reduce labor costs. MRO providers that invest in research and development to develop and deploy innovative technologies stand to gain a competitive advantage in the market, attract new customers, and unlock new revenue streams.


Segment Overview

  • By Service Type

The market is categorized into several service types, including engine overhaul, airframe maintenance, line maintenance, modification, and components. Engine overhaul involves the comprehensive inspection, repair, and refurbishment of aircraft engines to ensure optimal performance and longevity. Airframe maintenance encompasses a range of structural repairs, inspections, and upgrades to the aircraft's frame and fuselage.

Line maintenance involves routine checks and minor repairs performed on aircraft between flights to maintain airworthiness and operational readiness. Modification services entail the installation of new components or systems to enhance aircraft performance, efficiency, or compliance with regulatory requirements. Components services involve the repair, overhaul, and replacement of individual aircraft components such as landing gear, avionics, and hydraulic systems.

  • By Organization Type

The market is segmented into airline/operator MRO, independent MRO, and original equipment manufacturer (OEM) MRO. Airline/operator MRO refers to maintenance operations conducted in-house by airlines or aircraft operators to service their own fleets. Independent MRO providers offer maintenance services to multiple airline clients on a contract basis, specializing in specific aircraft types or services.

OEM MRO involves maintenance services provided by the original equipment manufacturers of aircraft or components, leveraging their expertise and proprietary knowledge to ensure the quality and reliability of maintenance activities.

  • By Aircraft Type

The market is segmented into narrow-body, wide-body, regional jet, and others. Narrow-body aircraft typically have a single aisle and are designed for short to medium-haul flights, serving as workhorses for airlines operating domestic and regional routes.

Wide-body aircraft feature multiple aisles and larger passenger capacities, catering to long-haul international travel and cargo operations. Regional jets are smaller aircraft designed for short-haul regional flights, often serving smaller airports with limited runway infrastructure.


Global Aircraft MRO Overview by Region

North America dominates the market, driven by a large fleet size, the presence of major MRO service providers, and robust regulatory standards. Europe follows closely, supported by a strong aerospace industry, extensive network of MRO facilities, and emphasis on innovation and sustainability. Asia-Pacific emerges as a key growth region, fuelled by rising air travel demand, increasing fleet modernization efforts, and investments in MRO infrastructure.

The Middle East and Africa region exhibits steady growth, driven by expanding aviation hubs, government initiatives to develop aerospace industries, and growing partnerships with international MRO players. Latin America presents opportunities for market expansion, buoyed by improving economic conditions, infrastructure investments, and efforts to enhance regional connectivity.


Global Aircraft MRO market competitive landscape

Major MRO service providers such as Lufthansa Technik, ST Engineering, and AAR Corp dominate the market with extensive capabilities, global presence, and comprehensive service offerings covering all aspects of aircraft maintenance. OEMs like Boeing and Airbus also play a significant role in the MRO market, providing aftermarket support for their aircraft through proprietary service networks and partnerships with third-party MRO providers.

Independent MRO companies, ranging from large international players to smaller regional specialists, compete based on factors such as cost-effectiveness, technical expertise, customer service, and specialization in specific aircraft types or services. The competitive landscape is further shaped by factors such as technological innovation, regulatory compliance, strategic alliances, and mergers and acquisitions.


Global Aircraft MRO Recent Developments

  • Jan 2024, Thales, a prominent player in the defence sector, announced its intention to leverage its reliable high-tech expertise in India. The company aims to establish an avionics Maintenance, Repair, and Overhaul (MRO) facility in Delhi, with the goal of delivering top-notch services to its aviation clientele.
  • June 2023, During the International Paris Air Show (SIAE), Capgemini and Amazon Web Services (AWS) unveiled the introduction of Lifecycle Optimization for Aerospace. This initiative is geared towards expediting the integration of circular economy principles within the aviation sector by automating inspection procedures, enhancing lifecycle analysis of aircraft components, and providing guidance for decisions aimed at prolonging their operational lifespan.


Scope of global Aircraft MRO report

Global Aircraft MRO report segmentation



By Service Type

  • Engine Overhaul
  • Airframe Maintenance
  • Line Maintenance
  • Modification
  • Components

By Organization Type

  • Airline/Operator MRO
  • Independent MRO
  • Original Equipment Manufacturer (OEM) MRO

By Aircraft Type

  • Narrow-body
  • Wide-body
  • Regional Jet
  • Others

By Geography

  • North America (USA, and Canada)
  • Europe (UK, Germany, France, Italy, Spain, Russia and Rest of Europe)
  • Asia Pacific (Japan, China, India, Australia, Southeast Asia and Rest of Asia Pacific)
  • Latin America (Brazil, Mexico, and Rest of Latin America)
  • Middle East & Africa (South Africa, GCC, and Rest of Middle East & Africa)

Customization Scope

  • Available upon request


  • Available upon request


Objectives of the Study

The objectives of the study are summarized in 5 stages. They are as mentioned below:

  • Global Aircraft MRO size and forecast: To identify and estimate the market size for global Aircraft MRO market segmented by Service Type, By Aircraft Type, By Organization Type, and by region. Also, to understand the consumption/ demand created by consumers between 2024 and 2032.
  • Market Landscape and Trends: To identify and infer the drivers, restraints, opportunities, and challenges for global Aircraft MRO
  • Market Influencing Factors: To find out the factors which are affecting the market of global Aircraft MRO among consumers.
  • Company Profiling: To provide a detailed insight into the major companies operating in the market. The profiling will include the financial health of the company's past 2-3 years with segmental and regional revenue breakup, product offering, recent developments, SWOT analysis, and key strategies.

Research Methodology

Our research methodology has always been the key differentiating reason which sets us apart in comparison from the competing organizations in the industry. Our organization believes in consistency along with quality and establishing a new level with every new report we generate; our methods are acclaimed and the data/information inside the report is coveted. Our research methodology involves a combination of primary and secondary research methods. Data procurement is one of the most extensive stages in our research process. Our organization helps in assisting the clients to find the opportunities by examining the market across the globe coupled with providing economic statistics for each and every region.  The reports generated and published are based on primary & secondary research. In secondary research, we gather data for global Market through white papers, case studies, blogs, reference customers, news, articles, press releases, white papers, and research studies. We also have our paid data applications which includes hoovers, Bloomberg business week, Avention, and others.

Data Collection

Data collection is the process of gathering, measuring, and analyzing accurate and relevant data from a variety of sources to analyze market and forecast trends. Raw market data is obtained on a broad front. Data is continuously extracted and filtered to ensure only validated and authenticated sources are considered. Data is mined from a varied host of sources including secondary and primary sources.

Primary Research

After the secondary research process, we initiate the primary research phase in which we interact with companies operating within the market space. We interact with related industries to understand the factors that can drive or hamper a market. Exhaustive primary interviews are conducted. Various sources from both the supply and demand sides are interviewed to obtain qualitative and quantitative information for a report which includes suppliers, product providers, domain experts, CEOs, vice presidents, marketing & sales directors, Type & innovation directors, and related key executives from various key companies to ensure a holistic and unbiased picture of the market. 

Secondary Research

A secondary research process is conducted to identify and collect information useful for the extensive, technical, market-oriented, and comprehensive study of the market. Secondary sources include published market studies, competitive information, white papers, analyst reports, government agencies, industry and trade associations, media sources, chambers of commerce, newsletters, trade publications, magazines, Bloomberg BusinessWeek, Factiva, D&B, annual reports, company house documents, investor presentations, articles, journals, blogs, and SEC filings of companies, newspapers, and so on. We have assigned weights to these parameters and quantified their market impacts using the weighted average analysis to derive the expected market growth rate.

Top-Down Approach & Bottom-Up Approach

In the top – down approach, the Global Batteries for Solar Energy Storage Market was further divided into various segments on the basis of the percentage share of each segment. This approach helped in arriving at the market size of each segment globally. The segments market size was further broken down in the regional market size of each segment and sub-segments. The sub-segments were further broken down to country level market. The market size arrived using this approach was then crosschecked with the market size arrived by using bottom-up approach.

In the bottom-up approach, we arrived at the country market size by identifying the revenues and market shares of the key market players. The country market sizes then were added up to arrive at regional market size of the decorated apparel, which eventually added up to arrive at global market size.

This is one of the most reliable methods as the information is directly obtained from the key players in the market and is based on the primary interviews from the key opinion leaders associated with the firms considered in the research. Furthermore, the data obtained from the company sources and the primary respondents was validated through secondary sources including government publications and Bloomberg.

Market Analysis & size Estimation

Post the data mining stage, we gather our findings and analyze them, filtering out relevant insights. These are evaluated across research teams and industry experts. All this data is collected and evaluated by our analysts. The key players in the industry or markets are identified through extensive primary and secondary research. All percentage share splits, and breakdowns have been determined using secondary sources and verified through primary sources. The market size, in terms of value and volume, is determined through primary and secondary research processes, and forecasting models including the time series model, econometric model, judgmental forecasting model, the Delphi method, among Flywheel Energy Storage. Gathered information for market analysis, competitive landscape, growth trends, product development, and pricing trends is fed into the model and analyzed simultaneously.

Quality Checking & Final Review

The analysis done by the research team is further reviewed to check for the accuracy of the data provided to ensure the clients’ requirements. This approach provides essential checks and balances which facilitate the production of quality data. This Type of revision was done in two phases for the authenticity of the data and negligible errors in the report. After quality checking, the report is reviewed to look after the presentation, Type and to recheck if all the requirements of the clients were addressed.

Frequently Asked Questions

Global Aircraft MRO forecast period is 2024 - 2032.
According to global Aircraft MRO research, the market is expected to grow at a CAGR of ~ 6.70% over the next eight years.
The possible segments in global Aircraft MRO are based on by Service Type, By Aircraft Type, By Organization Type, & by region.
The expected market size for Global Aircraft MRO is USD 64.26 billion in 2023.
The major players in the market are Raytheon Technologies Corporation, Airbus SE, Delta Airlines, Inc. (Delta TechOps), AAR Corp., MTU Aero Engines AG, Singapore Technologies Engineering Ltd, Lufthansa Technik, Hong Kong Aircraft Engineering Company Limited, KLM U.K. Engineering Limited, and TAP Maintenance & Engineering (TAP Air Portugal).

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